﻿ Cold Mill Roll Force Calculation

Cold Mill Roll Force Calculation

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The Calculation of Roll Force and Torque in Hot Rolling Mills

Jun 01, 1954· Equations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, ... 'The Calculation of Roll Force and Torque in Cold Rolling ...

Rolling (metalworking) - Wikipedia

Cold-rolled sheets and strips come in various conditions: full-hard, half-hard, quarter-hard, and skin-rolled. Full-hard rolling reduces the thickness by 50%, while the others involve less of a reduction. Cold rolled steel is then annealed to induce ductility in the cold rolled steel which is simply known as a Cold Rolled and Close Annealed.

POWER IN ROLLING

The ratio λ = [ a/Lp] = [a/√R.∆t] is used to calculate the moment arm 'a' λ =0.5 for hot rolling and 0.45 for cold rolling. The torque is equal to the product of total rolling load and the effective moment arm. Since there are two work rolls Torque Mt = 2P.a Consider two high roll mill as shown in the figure.

The calculation of roll torque and roll separating force ...

However, the accurate roll torque and roll separating force for broadside rolling in a roughing sequence are the prerequisite for the automatic control of the rolling mill, . Motivated by the information above, the present paper proposes an analytical solution to the total power functional for broadside rolling.

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Rolling processes - Al-Mustansiriya University

Inspection of Eqs. (5.9) and (5.12) indicates that force and/or power to roll a strip of a given width and work material can be reduced by any of the following: (1) using hot rolling rather than cold rolling to reduce strength and strain hardening (K and n) of the work material; (2) reducing the draft in each pass; (3) using a smaller roll radius

Facilities 5Stand Cold Reduction Mill

Cold Sheet Mill, as well as CSI customers who purchase "full hard" unfinished cold roll. Because the coils are re-rolled at roughly room temperature, thinner gauges, tighter tolerances, and a superior surface quality are produced than can be rolled by the Hot Mill. Cold Rolling CSI's cold reduction mill is a series of five rolling mills, or

Mechanics of Cold Rolling of Thin Strip - Open

Mechanics of Cold Rolling of Thin Strip 443 where yiw is the vertical deflection of the work roll at element i, gijw (, ) is the influence function for the work roll deflection due to the combined bending and shear forces generated by rolling load, giwf is the influence function for the work roll deflection due to the force generated by the roll bending mechanism, k represents the minimum element

by Umut Hanoglu Supervised by Prof. Božidar Šarler

ROLLING MILL ROLLING FORCES ... Hot, Warm and Cold rolling Work and Back-up rolls ... is the roll force in N, is the length of the roll in mm, is the elastic modulus in Pa, is the moment of inertia, is the shear modulus in Pa and is the cross sectional area in mm2 Rowe (1977) calculated the maximum deflection as; ...

Online calculation model of rolling force for cold rolling ...

May 25, 2012· Online calculation model of rolling force for cold rolling mill based on numerical integration Abstract: Based on comprehensive consideration of elastic and plastic deformation of both strip and work roll, an online rolling force model for tandem cold rolling mill has been developed by numerical integration method in this paper. According to ...

6-High Type Rolling Mill for Cold Rolling | SpringerLink

Thus, it was desired to develop a new type of mill which is capable of controlling the rolled strip shape even with changes in rolling conditions. The performance of a conventional 4-High mill is not satisfactory in these requirements. A new 6-High cold rolling mill (hereinafter HC-MILL) has been developed in order to solve these shape problems.

Maintenance for productivity Rolling models

Cold rolling mills are an important part of the production of metal sheet. In ... model is used to calculate the pass-schedule and the mill preset 1. Based on the coil- and roll-data, scheduling ... Roll force, torque, temperature CVC, HS, position bending Coil-data Operator-trims Scheduling 400 350 300 250 200 150 100 50 0 0 0.5 1 1.5 2 Log ...

Deformation Processing - Rolling

– Calculate roll separation force ("rolling force") and torque – Processing Limits – Calculate rolling power. Prof. Ramesh Singh, Notes by Dr. Singh/ Dr. Colton 13 Flat Rolling Analysis • Consider rolling of a flat plate in a 2-high rolling mill

Roll-separating force and minimum thickness of cold-rolled ...

In order to do so a computation procedure was devised to carry out the analysis numerically. A more coin enicnt method than that used by these authors for obtaining the values of the limiting thicknesses in cold rolling is also included. Roll-separating force and minimum thickness of cold-rolled strips 37 2.

Calculation of rolling pressure distribution and force ...

Calculation of rolling pressure distribution and force based on improved Karman equation for hot strip mill Article in International Journal of Mechanical Sciences 89:256–263 · December 2014 ...

A BASIC UNDERSTANDING OF THE MECHANICS OF …

on wear is another issue. Stresses from Hertzian pressure in 4-high cold mill back up rolls were measured years ago, the results were never published, but of high interest - also, maybe later. K. H. Schröder July 2003 K. H. Schröder: A BASIC UNDERSTANDING OF THE MECHANICS OF ROLLING MILL ROLLS File: SCHROEDER_ROLLS_010703.DOC

An investigation on the roll force and torque fluctuations ...

Zhang, Sun, Wang, and Song (2012) developed an online rolling force model for tan-dem cold rolling mill by numerical integration method, whereby the plastic deformation zone was divided into small units perpendicular to the motion of the strip. The use of the ﬁnite element (FE) technique to predict roll forces and torque has

Back-up Rollers for multi-roll cold rolling mills

Multi-roll cold mill stands are described using different terms ... rolling force shafts B, C, F and G are each subjected to 40% of the rolling force. ... Calculation is then carried out again and the rating life of the back-up rollers is determined with higher accuracy.

Simulation of Thermo-mechanical Deformation in High …

Simulation of Thermo-mechanical Deformation in High Speed Rolling of Long Steel Products A Thesis ... Processing Stages in a Rolling Mill 4 2.2. Importance of the Finishing Rolling Stage 5 ... Roll Force Calculation 92 B.3. Java Post-processor GUI Screen Layout 93 B.3.1. GUI Layout 93

Precise Rolling Force Calculation for the Tandem Cold Mill

Oct 01, 2007· Rolling force is the most important technical parameter for the tandem cold mill. In this paper, the precise models and calculation process for the rolling force are introduced. The rolling force model is based on the Bland-Ford and Hill theory, and the roll flatten radius is calculated with the Hitchcok's formula. The deformation resistance of the strip is calculated …

Metal Working Processes: Rolling - YouTube

Aug 27, 2017· This lecture describes the fundamentals of rolling process including working principle, calculation of various rolling parameters (rolling force, power consumption, torque etc.). Clarification for ...

FAG Rolling Bearings in Rolling Mills - Schaeffler Group

of rolling mills will find here the principles for selection and calculation of roll neck bearings. Their mounting and maintenance is also covered in detail. For any questions not covered under these principles, the Schaeffler engineering service can provide assistance. The dimensions and performance data of rolling bearings for rolling mills ...

Study on Tension Distribution Calculation Method for Strip ...

In order to improve the calculation accuracy of tension distribution, a new method to calculate tension distribution for strip cold rolling is carried out. First, exit unit tension calculation model is developed by using variational calculus method. Then combined with divided element method, tension distribution and rolls deformation model are established, and the corresponding procedure is ...

Roll Force - KELK | Sensors for Rolling Mills

Extensometers are simple, economical sensors attached to rolling mill housings to measure the strain in the housing posts resulting from roll force. Roll force can be derived from these measurements, but due to outside influences, these calculated results can never be as accurate as direct load cell force …

Hot Rolling Mill Hydraulic Gap Control (HGC) thickness ...

rolling mills can be achieved, then in some cases, cold rolling is not even required, which can result in a radical decrease of production costs. The schematic structure of a typical aluminum hot reversing rolling mill can be seen in Figure 1. The aluminum slabs, which have to be rolled, are transported

A determination of the total roll separating force during ...

A determination of the total roll separating force during rolling of bimetal rods in the grooves The proper design of the rolling process of the bimetal rods in the grooves requires taking into account many constraints affect-ing the process. During the technology design the rolling separating force is a parameter among many others, which should

New Rolling Method Of Reversing Cold Rolling Mill

reduction is carried out by the roll force cylinders in the mill, and tension between the mill and each reel is established. After that, rolling of the first pass is started. The tension becomes lost when the ... New Rolling Method Of Reversing Cold Rolling Mill ...

Mechanics of Rolling Operation Part I - YouTube

Oct 20, 2017· This video discuss draft, bite angle, length of contact,condition for maximum draft, slip and power requirements for rolling operations If like this video please donate PAYTM 9422112581 UPI ...

Precise Rolling Force Calculation for the Tandem Cold Mill

Rolling force is the most important technical parameter for the tandem cold mill. In this paper, the precise models and calculation process for the rolling force are introduced. The rolling force model is based on the Bland-Ford and Hill theory, and the roll flatten radius is calculated with the Hitchcok's formula. The deformation resistance of the strip is calculated with the model, whose ...

Online calculation model of rolling force for cold rolling ...

An online calculation model of rolling force was setup for a tandem cold rolling mill. Experimental data of a huge industrial rolling mill showed that the errors of the predict model were less ...